SHARS 1/16 A HSS Keyway Broach with SHIMS 404-9616 5 inch 0 shims

Description

Product Overview

The SHARS 1/16 A HSS Standard Keyway Broach with SHIMS 404-9616 is a precision‑engineered cutting tool designed for the demanding requirements of modern machining environments. Built from high‑speed steel (HSS), the broach delivers superior wear resistance, heat tolerance, and edge retention, ensuring consistent performance even under heavy use. Its A‑style design provides a stable keyway profile, while the 5‑inch overall length offers ample reach for a variety of workpiece sizes. The tool is supplied without shims, eliminating the need for additional adjustments and reducing setup time. Weighing just two ounces, it is lightweight enough for easy handling yet robust enough to withstand the rigors of industrial production.

Usage

This broach is ideal for creating precise keyways in shafts, gears, and other rotating components across a range of industries, including automotive, aerospace, and general manufacturing. Its 1/16‑inch keyway width and 1/8‑inch back width make it suitable for standard keyway dimensions, while the HSS construction allows it to cut through hardened steels, stainless steels, and alloyed materials without sacrificing accuracy. Operators can employ the broach on manual or CNC machines, using standard collet sizes for secure mounting. The zero‑shim configuration simplifies the workflow: simply insert the broach into the machine, align with the workpiece, and initiate the cutting cycle. This tool is particularly valuable for maintenance shops and production lines where repeatability and quick changeover are essential.

Why Choose Us

Choosing the SHARS 1/16 A HSS Keyway Broach means selecting a product backed by a legacy of quality and reliability. Shars, the manufacturer, has a reputation for delivering tools that meet stringent industry standards, and this broach is no exception. Each unit undergoes rigorous testing to verify dimensional accuracy, hardness, and surface finish, guaranteeing that you receive a tool that performs as advertised. Our commitment to customer satisfaction extends beyond the point of sale; we provide responsive technical support, detailed usage guidelines, and a straightforward return policy should any issues arise. By investing in this broach, you benefit from reduced downtime, lower tool wear costs, and the confidence that comes from using a product engineered for longevity.

Key Features

• High‑speed steel construction ensures long tool life and resistance to heat buildup.
• Zero‑shim design eliminates extra setup steps, saving valuable production time.
• 5‑inch overall length provides reach for larger workpieces while maintaining control.
• A‑style keyway profile delivers consistent, clean cuts across a range of materials.
• Dedicated customer support and easy replacement policy for peace of mind.

FAQ

What materials can this broach cut?

The SHARS HSS broach is capable of cutting hardened steel, stainless steel, alloy steels, and other common industrial metals. Its high‑speed steel composition allows it to maintain cutting efficiency even at elevated temperatures.

Do I need to install shims before using the broach?

No. This model is supplied without shims, meaning it is ready to install directly into the machine collet. The zero‑shim configuration reduces setup time and minimizes the chance of misalignment.

Can this broach be used on CNC machines?

Yes. The broach is compatible with both manual and CNC machining centers that accept standard collet sizes. Ensure the machine’s tool holder matches the broach’s shank diameter for secure mounting.

What is the recommended feed rate for optimal performance?

While exact feed rates depend on the material and machine capabilities, a typical starting point is 0.001 to 0.003 inches per tooth. Adjust the feed based on observed chip formation and surface finish to achieve the best results.

How do I maintain the broach for extended service life?

Regularly inspect the cutting edges for wear or chipping, clean the tool after each use to remove metal debris, and store it in a dry environment. If the edges become dull, consider re‑sharpening by a qualified service provider to restore performance.